Hysol ® H4100
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Methacrylate Adhesive
Description
Dexter Hysol H4100 is a non-sagging, two component, room temperature curing, 10:1 mix ratio, methacrylate adhesive system.  H4100 is formulated to provide handling strength within minutes.  Available in both tan and black, H4100 provides greater versatility when used in aesthetic bonding applications.  This adhesive forms resilient bonds and maintains its strength over a wide range of temperatures.  H4100 is suitable for bonding a variety of substrates with a minimum of surface preparation.

Recommended Substrates: PVC, polycarbonate, acrylic, aluminum, epoxy coated metal, ABS, stainless steel and FRP

Features
Non-sagging gaps filled to .375 inch                      Superior impact and peel strength
Little or no surface preparation                              Offers excellent tolerance to off-ratio mixing
Rapid room temperature cure100% reactive          Excellent environmental resistance                                      
Available in pale yellow or black      

Typical Cured Properties
Tensile Strength (psi)                                    4,100 – 4,300                                ASTM D 638
Tensile Elongation (%)                                 20 – 30                                         ASTM D 638
Peel Strength (pli)                                          45                                                  ASTM D 3167
Tensile Lap Shear @ 77
oF                            4,000 – 4,200                                ASTM D 1002
Tensile Lap Shear @ 180
oF                          2,300 – 2,500                                ASTM D 1002
Shore D Hardness                                         75 – 80
Bondline Thickness                                      .005 - .375

Typical Uncured Properties
                                                Part A                                   Part B                                    Mixed
Open Time@ 77
oF                -                                              -                                              2 – 4 minutes
Fixture Time @ 180
oF           -                                              -                                              7 – 8 minutes
Color                                      Cream                                     Tan or Black                           Pale Yellow or Black
Viscosity, cps                          90,000 – 100,000                   140,000 – 150,000                 -
Brookfield HBT                    Spdl 6 @ 10 rpm                   Spdl 6 @ 10rpm                    -
Specific Gravity                       1.02                                        1.06                                        1.02
Ponds per gallon                    8.50                                        8.83                                        8.53
Mix Ratio
  By Weight                            9                                            .61                                           -
  By Volume                          10                                           1                                             -

Performance

Handling and Application
Mixing: It is highly recommended that either meter mix equipment or cartridges with static mix
nozzles be used to properly ratio and dispense the adhesive.  For hand mixing, combine Part A and
Part B in the correct ratio and mix thoroughly.  Once mixed, H4100 should achieve a uniform color.  
This is important!  Heat buildup during and after mixing is normal.  To reduce the likelihood of
smaller amounts will minimize heat buildup.

Applying: Bonding surfaces should be clean, dry, and free of contamination.  Extensive surface
preparation is not required for H4100, and good bonds can be formed on most substrates after a
solvent wipe.  To assure maximum bond strength, surfaces must be mated within the adhesive's open
time.  Use enough material to completely fill the joint when parts are clamped.

Curing:  Parts should remain undisturbed during the interval of time between the material's open time
and fixture time.  After the fixture time is achieved the material has reached handling strength.  
Temperature below 55°F will slow the cure; above 85°F will accelerate cure rate.

Clean Up:It is important to clean up excess adhesive from work area and application equipment
before it hardens.  Denatured alcohol and many common industrial solvents are suitable for removing
uncured adhesive.  Hysol H4100 is flammable.  Keep containers tightly closed after use.  Keep away
from heat, sparks, and open flames.
Storage

Hysol adhesives should be stored in a cool, dry place when not used for a long period of time. The shelf life for H4100 is one year from date of manufacture when stored at 40
oF and six months when stored at room temperature or 77oF.  Exposure above room temperature will reduce shelf life.

Packaging
490ml EPS cartridges       5 Gallon Pails         55 Gallon Drums

DISCLAIMER:
The information supplied in this document is for guidance only and should not be construed as a warranty.  All implied warranties are expressly disclaimed.  Including without limitation any warranty of merchantability and fitness for use: All users of the materials are responsible for assuring that it is suitable for their needs, environment and use.  All data is subject to change as Dexter deems appropriate.

Users should review the Material Safety Data Sheet (MSDS) and product label for the material to determine possible health hazards, appropriate engineering controls and precautions to be observed in using the material.  Copies of the MSDS and label are

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